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266RG-16MM01A200M 1135 Tungsten Carbide Inserts CNC Cutting Tools

266RG-16MM01A200M 1135 Tungsten Carbide Inserts CNC Cutting Tools

266RG-16MM01A200M 1135

1135 Tungsten Carbide Inserts

1135 CNC Cutting Tools

Place of Origin:

Sweden

Brand Name:

Sandvik

Model Number:

266RG-16MM01A200M 1135

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Product Details
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266RG-16MM01A200M 1135

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1135 Tungsten Carbide Inserts

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1135 CNC Cutting Tools

Payment & Shipping Terms
Minimum Order Quantity
100
Price
2-10USD/PCS
Packaging Details
Carton with Bubble paper which is suitable for long-distance transport
Delivery Time
4WEEKS
Payment Terms
TT
Product Description
Sandvik 266RG-16MM01A200M 1135 Thread Turning Insert Product Description
266RG-16MM01A200M 1135 Tungsten Carbide Inserts CNC Cutting Tools 0

Sandvik 266RG-16MM01A200M 1135 is a core thread turning insert from the CoroThread® 266 series by Sandvik Coromant (Sweden), developed specifically for external thread turning processes in metalworking. Featuring a cemented carbide substrate with both high toughness and wear resistance, advanced PVD coating technology, and an optimized geometric structure, it can stably machine various metal materials at medium to low cutting speeds. It is particularly suitable for working conditions requiring high tool toughness such as interrupted cutting and grooving to center, providing a solution for dual improvement of efficiency and quality in the precision manufacturing field.

1. Core Technical Parameters of the Product

The insert model code accurately reflects performance characteristics, and each parameter collaboratively ensures processing stability. The key technical specifications are as follows:

Parameter Category Specific Specification Technical Significance
Basic Model 266RG-16MM01A200M 1135 CoroThread® 266 series right-hand external thread insert, grade 1135
Tool Material Cemented Carbide (Tungsten Carbide) The high-strength substrate ensures structural stability and impact resistance during cutting
Coating Process PVD TiAlN (Physical Vapor Deposition Titanium Aluminum Nitride) Reduces friction coefficient, improves wear resistance and thermal shock resistance, and extends service life
Geometric Parameters Triangular structure, 3 effective cutting edges Optimizes cutting force distribution, extends single-edge life, and reduces tool change downtime
Dimensional Specifications Insert diameter 9.525mm (3/8 inch), thickness 3.9688mm Compatible with size 16 tool holders and mainstream CNC lathe turret systems
Clamping Method 4.4mm diameter screw clamping Ensures clamping rigidity during high-speed cutting and reduces the impact of vibration on machining accuracy
Thread Type External Thread, Right Hand Meets the standard external thread processing needs of most industrial scenarios
2. Performance Advantages and Technical Highlights
1. Synergistic Optimization of Material and Coating

The grade 1135 cemented carbide substrate adopts an ultra-fine grain structure, which has excellent fracture toughness and can withstand impact loads during interrupted cutting without chipping. Combined with TiAlN PVD coating, the surface hardness reaches above HV3000, and the friction coefficient is as low as 0.3, which can significantly reduce cutting heat generation. The tool life is extended by 1.5-2 times compared with traditional coated tools. This combination of "high-toughness substrate + low-friction coating" performs particularly well in machining difficult-to-cut materials such as stainless steel and alloy cast iron.

2. Precision Design of Cutting Geometry

The insert adopts a negative rake angle design and type A chip breaker structure, which can accurately control the flow direction and shape of chips to avoid chip entanglement on workpieces or tools. The 60° thread profile angle machining accuracy complies with ISO 5864 standards, and the thread tolerance grade can reach 2A, meeting the strict requirements for thread fit accuracy in precision machinery manufacturing. In addition, the 1.2mm cutting edge radius design effectively reduces the cutting edge wear rate while ensuring the machining surface roughness (Ra≤1.6μm).

3. Wide Material Adaptability

According to ISO application range standards, this insert can cover five major material categories: P15-P45 (steel), M15-M35 (stainless steel), K15-K35 (cast iron), S15-S35 (heat-resistant alloy), and N15-N35 (non-ferrous metal), specifically including low-carbon steel, quenched and tempered steel, martensitic stainless steel, ductile iron, superalloy, etc. The multi-material compatibility reduces the frequency of tool replacement for enterprises and greatly improves equipment utilization.

3. Typical Application Scenarios
  • Automotive Component Manufacturing: Used for external thread machining of engine crankshafts and gearbox gear shafts, maintaining stable thread accuracy even under interrupted cutting conditions.
  • Construction Machinery Field: Machines high-strength threaded parts such as hydraulic cylinder piston rods and connecting bolts, adapting to the processing needs of alloy structural steels such as 42CrMo.
  • Oil Machinery Industry: Handles thread machining of drill pipe joints and wellhead equipment, withstanding the cutting challenges of high-hardness alloy materials.
  • General Machinery Machining: Suitable for batch thread turning of general parts such as motor shafts and pump flanges, achieving a balance between efficiency and precision.
4. Industry Value and Usage Recommendations

By extending tool life (average number of workpieces processed per edge increased by 30%) and shortening tool change time (single tool change time ≤ 2 minutes), this insert can increase the comprehensive processing efficiency of the production line by 15%-20%. In terms of cost control, the design of 3 effective cutting edges reduces the unit edge cost by about 40%. Combined with Sandvik's original 3-year warranty service, it further reduces the procurement risk for users.

Usage Recommendations: Recommended cutting parameters for different materials — when machining ordinary steel (175HB), cutting speed vc=125-160m/min, feed rate fn=0.8mm/r; when machining stainless steel (200HB), vc=110-130m/min, fn=0.5-0.8mm/r. It is recommended to use emulsion cooling to obtain the best tool life.

As a core component of Sandvik Coromant's thread machining solution, 266RG-16MM01A200M 1135, with its excellent performance stability and wide applicability, has become an ideal choice for modern metal processing enterprises to achieve efficient, precise and low-cost production. For the complete technical manual or tool holder matching scheme, please visit the official website of Sandvik Coromant for inquiry.

FAQ:

Q1: What is the brand and model number of this carbide insert?

A1: The carbide insert is branded Sandvik, and the model number is266RG-16MM01A200M 1135.

Q2: Where is this Sandvik carbide insert manufactured?

A2: Brand Sandvik is originally from Sweden.

Q3: What is the minimum order quantity and price per piece?

A3: The minimum order quantity is 100 pieces, and the price is 5-10 USD per piece.

Q4: What are the payment terms and delivery time for this product?

A4: The payment terms are T/T (Telegraphic Transfer), and the delivery time is approximately 4 weeks.

Q5: How is the carbide insert packaged for shipping?

A5: The inserts are packaged in cartons with bubble paper, ensuring they are suitable for long-distance transport and safe delivery.

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